Intelligent Material Pull
Achieve JIT supply, build a smart production line with zero material shortages and zero inventory buildup

  • 40%

    Line-side inventory reduction

  • 99.9%+

    Material Kit Completion Rate Increased to

  • 30%

    Downtime hours reduced

See the Scenario

Align the supply and demand information chain to achieve precise collaboration in material retrieval.

Material Consumption Visibility
Gain real-time insights into production line material consumption and the latest production plans to provide data support for precise material replenishment.
Precision Complete Kit Delivery
Warehouse and production line are seamlessly synchronized, material requirements are accurately communicated, bidding farewell to delayed material preparation or material shortages.
Reduce line-side inventory
Maintain optimal inventory levels through precise distribution, eliminating work-in-process accumulation and achieving lean production.

Examine the Solution

Building an Intelligent Dynamic Material Pull System to Drive Lean Production

Multi-Material Pull Mode, Precise Material Preparation

Supports various pull methods such as sorting, batching, SPS+DPS, Kanban, Kanban cards, ANDON, etc., allowing flexible combinations based on different material attributes to achieve accurate, real-time, and error-free transmission of requirements.

Intelligent Task Generation, Efficient Operations

Automatically parse material codes, workstation information, and required quantities, instantly generate standardized electronic distribution tasks (electronic kanban), and assign the optimal personnel for execution.

Intelligent Algorithm Engine, Optimal Delivery

Supports DPS electronic sorting to ensure precise and fast picking. Simultaneously, based on real-time tasks and intelligent calculation of optimal delivery routes, it ensures materials are delivered on demand, in order, and in the correct quantities, avoiding production stoppages due to material shortages or inventory overstocking.

Full human-machine collaboration, visible and controllable

Supports collaborative applications for handheld terminals, vehicle-mounted terminals, DPS electronic picking, AGVs, and other hardware devices, achieving full-process transparency and traceability from material requisition to delivery, with early warning and immediate intervention for exceptions.

Smart Material Pull

See the Results

On-time shipment, sequential outbound, dynamic inventory flow, and data-driven management

Warehouse Response Upgrade

Execute delivery according to instructions with clear tasks and defined routes, significantly improving labor efficiency and accuracy.

Efficient Production Line Operations

Operators can request materials with a single click, eliminating the need to wait or follow up, allowing them to stay focused on production tasks throughout the entire process.

Dynamic Balance of Line-side Warehouse

Line-side inventory is always dynamically balanced within a controlled range, effectively reducing inventory costs.

Management decisions are evidence-based.

The system records data throughout the entire process, supporting material consumption analysis and continuous optimization of delivery efficiency.

Smart Material Pull

Realize the Returns

From intelligent material pulling to building new advantages in flexible manufacturing

01
Ensure continuous production and enhance responsiveness to market fluctuations.
Successfully implemented the JIT supply model, establishing an agile and flexible production system that eliminates unplanned production line stoppages caused by material shortages. This ensures reliable delivery cycles and customer satisfaction, enabling the enterprise to swiftly respond to market demands for diverse product varieties and small-batch orders, thereby enhancing core competitiveness.
02
Reduce inventory capital occupation and optimize corporate cost structure.
Significantly reduce the level of line-side inventory, substantially lower inventory holding and management costs, free up tied-up capital, and invest it in higher-value R&D and marketing activities to optimize the company's asset structure.
03
Eliminate information silos and empower enterprise digital strategies.
Leveraging material digitization as a key driver, we aim to build an efficient, transparent, and agile supply chain response system and a solid digital production foundation. This initiative breaks down data barriers between production and logistics, enabling highly efficient operations across the entire chain. Simultaneously, it establishes the data and process groundwork for enterprises to deepen lean management and advance toward Industry 4.0.
What you're purchasing is not just a system,
but a set of sustainably improving lean management expertise.
Get it for free now

Lighthouse Factory Experience
Accompanied Delivery

Featuring a native self-developed system

Smart Manufacturing
Maturity Level 3

China National Institute of Standardization
Certification Recommended

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