OEE Equipment Status Monitoring System, Comprehensive Control of Production Line Status

Equipment data collection and operational status monitoring to improve equipment OEE

Your Question
ALSI Has Answers

The equipment status is unstable.
Frequent anomalies disrupt the rhythm.
We can only rush to catch up passively.

Order delivery delays, always rushing to meet deadlines

Lack of real-time warning and diagnostic support
Fault troubleshooting relies on manual effort
Low processing efficiency

Abnormal response is slow, and downtime waste is high.

Low equipment utilization rate
Long idle and waiting times for materials
Existing equipment potential not fully realized

Capacity Expansion Hits a Bottleneck

Data collection lag
Reliance on manual reporting
Decision-making lacks real-time and accurate basis

Unable to understand the real-time production situation

Frequent breakdowns
Slow line changeover and debugging
Long waiting time for materials
Difficulty in improving overall efficiency

Equipment utilization rate remains consistently low

Advantages of OEE Equipment Status Monitoring System

Digital Lean, Agile and Precise, Identify Equipment Production Bottlenecks, and Targeted Improvement of Equipment Efficiency

Grasp real-time production site conditions

Equipment status is monitored 24/7; downtime duration, idle status, and reasons for stoppage are all displayed; faults trigger automatic alerts, with escalation if unresolved; production floor kanban screens show real-time data, involving all personnel; mobile and PC devices allow intuitive viewing of work order progress and output.

Results in 3 days, fully unleashing production capacity potential

Lightweight system, also offering customized SaaS services; deployment completed in 3 days without disrupting your production schedule; wireless communication, reusable, zero cost for production line changes; low learning curve, workers can get started immediately, strong practicality; results visible within 1 month, improving production efficiency.

Seamless collection of equipment data, one-click entry of requirements

Easy monitoring even with outdated equipment; a wide range of data acquisition terminals with patented external collection technology; customizable keypads supporting various production line entry/call scenarios; self-developed data middle platform, offering tailored digital transformation solutions.

Lean Management Platform, Providing Integrated Solutions

Integrating Japanese lean production processes to help enterprises standardize management; integrating data acquisition, Andon, TPM (Total Productive Maintenance), and work order systems; compatible with peripheral devices such as smart alarm watches and call buttons; automatically analyzing and statistically processing waste from overproduction and equipment inefficiency; improving overall equipment effectiveness (OEE) with full employee participation and continuous lean improvement.

Overview of OEE Equipment Status Monitoring System Functions

Monitor production progress and equipment utilization rates to eliminate performance waste caused by unplanned downtime and low equipment cycle times.

01|Data Collection

Device status collection: Achieve status acquisition and network integration for legacy/dumb devices without modification.

Equipment Parameter Collection: Collection of key indicators such as equipment production and quality, supporting customization.

Information Entry: SS Series Keypad One-Touch Entry for Downtime Reasons, Permission Control to Prevent Accidental Touches

02|Status Monitoring

Status Monitoring: Provides a global real-time view of equipment status by production line dimension.

Multi-terminal display: monitor device status on dashboard screens, PC, and mobile phones.

03|Statistical Analysis

Equipment Utilization Analysis: Multi-dimensional Analysis of Equipment Utilization Rates and Unplanned Downtime Trends

Stoppage Cause Statistical Analysis: Multi-dimensional Ranking of Stoppage Duration and Frequency Within a Specified Time Period

Historical Status Traceability: Supports multi-device status progression queries and displays them in Gantt charts.

04|Supports third-party integration

WebAPI Interface: Integration with user MES, MOM, and other production management systems

Equipment Data Collection: Integration of the device's own parameters, external parameters, and customer systems

What you purchase is not just a system, but a set of lean management experiences that can be continuously improved.

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Lighthouse Factory Experience
Companion Delivery

ALSI Native
Self-developed System

Smart Manufacturing
Maturity Level 3

China National Institute of Standardization
Certification Recommended

ALSI offers more products to create a smarter manufacturing site for you.

Starting from problems on the manufacturing floor, we continuously refine our solutions.

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TPM Intelligent Maintenance Management System

Andon System

Data Acquisition System

ALSI will continue to grow and transform through IT, persistently contributing to society.

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