Fastener Industry
Four Major Pain Points
Are You Affected?

Frequent occurrence of splitting or combining batches in flow containers
Incomplete product batch information
Increased rework costs
During urgent order insertion
Unable to adjust container-level production plans in real-time
Chaotic management of flow containers and batches
Large number of orders and numerous machines
Over 100,000 specifications
Manual production scheduling takes 1–2 days per session
Slow and unscientific scheduling response
Significant waste of man-hours
Unreasonable process linkage and resource allocation
Surge in demand from downstream core sectors
Frequent order adjustments
Severe shortage in on-time delivery rate
Leading to customer churn
Annual profit shrinkage
Frequent Order Changes and Delivery Delays
Time-consuming communication with subcontractors/branch factories
Occupies a significant amount of production planning time
Lack of transparency in information between departments
Data is not interconnected
Leading to overall production capacity waste
Inefficient and Wasteful Multi-Factory/Cross-Departmental Collaboration

Huijinggu® Product Value Highlights

· Make scheduling more accurate· operations more stable· and delivery more reliable.

Transparent Factory Operations
Real-time presentation of multi-dimensional data
Eliminate information silos
Enhance business transparency
Reduce communication and coordination costs
Bottleneck Capacity Expansion
Intelligent Identification of Bottleneck Resources
(Annealing / Plating)
Process-Level Scheduling
Priority Strategy
Key Production Capacity "Continuous, Stable, and Non-Idling"
Deliver More Reliably
Delivery as the Core Focus
Dynamically Integrate Resource Load Constraints
Formulate Scientific Production Plans
Ensure Continuous and Stable Production
Enhance Overall Production Efficiency
Shorten the production cycle
Integrating Multiple Factors
(Personnel/Equipment/Process Switching)
Optimizing Multi-Process Coordination
Shortening Manufacturing Cycle
Data-Driven Decision Making
Core Data Automatic Collection
End-to-End Multi-Factory Visual Management
(Capacity/Resources/Order Status)
Provides Data Support for Management Decisions

Overview of the Six Core Functions of Huijinggu®

Deeply tailored for the fastener industry, achieving dual goals of increased production capacity and stable delivery.

Fastener Industry Production Planning and Scheduling System
01|Process/Factory-Level Flexible Scheduling

Comprehensive equipment capacity, mold constraints, and process flow to generate a globally optimal production plan

Improve the utilization rate of key equipment, reduce work order waiting and switching losses

Support urgent order insertion simulation calculations, providing the optimal adjustment plan and impact scope.

Real-time work reporting feedback, supports rolling scheduling, enabling immediate plan adjustments and synchronization.

Supports one-click dispatch of APS plans to MES, building a closed loop of planning, execution, and feedback.

Fastener Industry Production Planning and Scheduling System
02|Production Planning and Scheduling Control

Batch granularity is refined down to the container/bucket/box level, meeting the needs of the fastener industry.

Bucket-level scheduling supports dynamic capacity balancing, reducing waiting and congestion.

Supports bin-level reporting to improve the accuracy of production progress feedback.

Complete quality traceability chain for rapid identification of batch anomalies

Full-process tracking of outsourced batches to ensure collaborative consistency

Fastener Industry Production Planning and Scheduling System
03|Pull from the front, push from the back at bottleneck processes

Implement fine-grained push-pull scheduling for bottleneck processes such as cold heading and hot forging.

Non-bottleneck processes can be optimized for multiple objectives such as priority, delivery date, and capacity.

Scheduling rules can be customized (delivery date, mold change, urgency, etc.) to ensure stable delivery.

Fastener Industry Production Planning and Scheduling System
04|Special Process Scheduling

Automatically merge and schedule production based on product dimensions, process requirements, furnace capacity, and other factors.

Maximize furnace capacity utilization and increase heat treatment bottleneck capacity

Automatic matching with same-furnace compatibility rules, customizable furnace start times for flexible scheduling.

Visualizing Furnace Load, Work Order Waiting Batches, and Production Scheduling Sequence

Fastener Industry Production Planning and Scheduling System
05|Automatic Outsourcing

Schedule automatically identifies outsourced processes and generates outsourced tasks.

Real-time tracking of outsourced processing progress to reduce the impact of outsourcing delays on production schedules.

After external cooperation returns, the system automatically advances subsequent scheduling, reducing waiting time and cycle time interruptions.

Fastener Industry Production Planning and Scheduling System
06|Multi-Factory Collaboration

Support unified scheduling across multiple factories/production lines, enabling cross-factory capacity allocation.

Automatically calculate production capacity load, supporting order-taking capability assessment and rapid delivery date response.

Analyze data based on scheduling, work reporting, inventory, etc., to provide support for management decisions.

Global visualization resource management, achieving optimal capacity allocation at the enterprise level

What you purchase is not just a system, but a set of lean management experiences that can be continuously improved.
Get it for free now

Lighthouse Factory Experience
Companion-style Delivery

ALSI Native
Self-developed System

Smart Manufacturing
Maturity Level 3

China National Institute of Standardization
Certification Recommended

The Enterprise's Intelligent Brain and Dispatch Hub

Centered around planning, it connects production, warehousing, logistics, and supply, creating a fully digital operational closed loop that tightly integrates planning, execution, and delivery.

Digital Production Planning Solutions for the Fastener Industry
Click the button below to get the latest fastener industry trend research report from ALSI
Get Research Reports
关闭
Encountering bottlenecks in smart factory planning? Free intelligent manufacturing diagnostic service, tailor-made upgrade solutions! Welcome to call: 400-676-5650
Get Solutions

400 676 5650

Hold on! We have some documents for you~关闭
Feel free to get in touch with us for more product details; We are wholeheartedly at your service.

1000+ factories are viewing this~
Detailed product introduction
Rich application scenarios
Numerous successful cases

Consult Nowclose
Please describe your issue, and our dedicated team will contact you as soon as possible.